General Hot Dip Galvanizing
Pretreatment, drying, zinc furnace, handling, automation and emission control systems.
TURNKEY HOT DIP GALVANIZING PLANTS
Turnkey engineering for galvanizing plants.
From process design and manufacturing to automation and commissioning, we deliver hot dip, centrifuge and tube galvanizing plants under single responsibility.
Plant Systems
Integrated plant solutions
Capacity, product geometry, site conditions, energy use and environmental obligations are evaluated as one engineering system.
Centrifuge Galvanizing
Immersion robots, centrifuges, baskets and transfer systems for fasteners and small parts.
Tube Galvanizing
Integrated handling, pretreatment, drying, dipping, wiping and storage systems.
Engineering
From concept to stable production
Mechanical, electrical, automation, process, civil and environmental disciplines are managed through a coordinated project model.
Automation & Industry 4.0
Environmental & Emission Systems
Material Handling
Modernization & Service
GALVAPRO
References and technology partners
Industrial project experience combined with a global technology ecosystem.
Borusan Boru
Mitaş Endüstri
Mitaş Cıvata
Astor
Çepaş
Gonvarri
DR Galvaniz
Avrasya GalvanizOur Project Partners
Siemens
Schneider Electric
SEW-Eurodrive
Pepperl+Fuchs
Phoenix Contact
Euchner
ASMAG Group
Arnikon
Birtaş KabloBirtaş Kablo
Engineering scope for a galvanizing plant investment
Select the line around the product
Structural steel, fasteners and tubes require different handling and process arrangements. Maximum dimensions, load weight, product mix and target tonnes per hour define the starting point. Batch hot dip galvanizing and spin galvanizing require separate basket and cycle assessments.
Furnaces, pretreatment and automation
The zinc kettle and galvanizing furnace are sized together with degreasing, pickling, rinsing, fluxing and drying. PLC/SCADA, recipe and lot tracking connect material handling, temperature control and production records.
Environmental systems and plant revamping
Acid fume extraction, wet scrubbing, dust filtration and wastewater management are engineered for the site. Existing lines are assessed for bottlenecks, energy consumption and maintenance access before a phased modernization scope is defined.
Quotation and acceptance criteria
Share the layout, utilities, shifts and product dimensions in the project form. Equipment scope, commissioning, training and performance acceptance conditions are agreed during technical quotation.